Retort Food Processing Package

Retort Processing :

In order to produce high quality retort food, it is very important to have proper machinery, equipment, packaging and technical assistance

We, along with our world renowned international associates, M/s. ELLAB A/S Denmark, M/s. LAGARDE France and HPM Global Inc. Korea, could offer you a very good package for the retort food processing applications, which include the world’s best retort ( from LAGARDE France) , the one and only equipment which gives you 100% perfection in retort process monitoring, controlling and validation ( from ELLAB A/S Denmark) and also high class retort pouches ( from HPM Global Inc Korea) .

We also provide you technical assistance and application support to develop high class retort food in different types of containers. We help our customers with FDA validation assistance, to those who wanted to export to US and European countries.
We are the exclusive representatives of M/s. Lagarde Retorts in India and Sri Lanka. Lagarde offers world’s best retorts which helps the processor to produce high quality retort food. Lagarde is the Inventor of the Steam/Air retort system. Patent Nr. FR2225702 in 1974 …

 

Retort from LAGARDE France :-

Lagarde offers a comprehensive range of standard retorts and can also design solutions for a wide range of special applications. The standard types of retorts includes Steam/Air, Water Spray, Water Immersion and Rotary retorts etc.

Lagarde Steam / Air  Retort

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Special Trays are designed for pouches, plastic trays, cups, cans etc

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Special Trays designed for holding cups

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Easy movable trolleys for carrying the baskets, trays and products are included in the package

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Specail SAMANTHA controls in the retort controls the processing properly

Eval-Flex-module-web We offer ELLAB Eval Flex 4 channel system package along with the package which is considered
as the heart of the retort processing applications.It is ideal or R & D applications as well as retort process monitoring applications .The system comes with the main reader station, Valsuite Software, Thermocouple Probes, Fittings, fixtures, tools, accessories , retort connection fittings etc

Eval Flex is a stand alone reader station which comes with 4 channel, 8 channel or 16 channel system. The picture shown here is 16 channel module. The four channel module has 4 connection ports to connect the probes.

All the modules can be upgraded by adding the expansion modules to the main module. The maximum number of channels possible is 128 channels

This system can run as a stand alone unit or can be connected to the computer and operate through computer.

The highest quality electronics were incorporated into the design greatly improving efficiency and accuracy. With 8MB of memory and a battery backup, data will never be lost due to a power outage.
Pt-1000 sensors are installed on each individual thermocouple channel eliminating gradient errors through the cold junction dramatically improving accuracy.

The case is made in 316 stainless steel ensuring durability and reducing noise in the electronics which makes the unit ideal for the harsh environments on a factory floor.
The E-Val Flex system reduces the need for frequent calibration saving a tremendous amount of time.

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Thermocouple-Probes-webThermocouple Probes

ELLAB uses specially designed thermocouple probes with needle type sensors for the heat penetration applications.

The E-Val Flex modules are designed for Ellab premium grade type T, 7 strand thermocouples. The Ellab thermocouples are equipped with an electronic ID and memory for calibration values.The total accuracy of the ELLAB thermocouple probes after calibration is +/-0.05 deg C

The internal chip identifies specific thermocouples with a serial number and contains calibration offsets that can now travel with the thermocouple. This enables easy management of thermocouple locations, historical calibration data and easy replacement during process runs.The software database keeps a complete record of usage which is a tremendous advantage in keeping track of NIST traceability and calibration history for compliance. The serial number is displayed on the jack plug and probe tip making it extremely easy to identify where each thermocouple is positioned resulting in tremendous time savings during setup.

Electrodes

The material of the electrode can be stainless steel, polyxymethylen, or PTFE. Stainless steel electrodes are more durable and preserve better stability than standard thermocouples, reducing maintenance time and replacement costs. Depending on the application, it is possible to choose the design of the electrode to be either round, sharp or conic.

Cables
The cables are generally sold as a standard 7 meters long, but the length can always be customized for a specific application. The cable can be delivered with silicone, PTFE or mineral insulated stainless steel. The user can select based on their application.

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ValSuite Process Monitoring and Validation Software The ValSuite™ software documents and guides you through the complete thermal validation process. The database structure in the software enables complete documentation and procedural control for the operators.

The Fo value, Co value, come up time, holding time, cooling time, process time, heat penetration, heat distribution etc can be estimated from the data.
Graphical and tabular data are available.
The processor get the total process history which helps them to develop the process technology.

Accessories for Heat penetration in Trays

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R-and-D-graph
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The below photos shows how to make proper fittings on the plastic trays to make proper heat penetration studies

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platic-tray-fittings-webRetirt-fittings-webTray-fittings

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Accessories for Heat penetration in Trays

tray-tool-1-web- Tray-tool-3-web tray-tools-4-web

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